Challenges of Prototyping and Scaling in Battery Cell Development – Advanced Manufacturing

Thursday, 18 June 2026

This presentation explores one of the most critical yet often overlooked phases of battery innovation: the transition from early research to scalable cell production. Focusing on the challenges of prototyping and industrialisation, it provides a detailed look at the technical, financial, and operational hurdles that shape the journey from concept to commercial battery cell.

Drawing on insights from advanced battery research and manufacturing environments, the session highlights how development and prototyping stages account for a significant share of overall costs and risk—particularly in a highly globalised and competitive market. It examines the realities faced by companies and research institutes attempting to establish or expand battery production capabilities, especially in regions striving for greater independence in cell manufacturing.

A key focus of the presentation is the role of alternative and flexible manufacturing technologies in reducing barriers to entry. By enabling more cost-effective development processes and adaptable small-batch production, these approaches offer a pathway to accelerate next-generation battery innovation while supporting a more resilient and accessible ecosystem.

Bringing together perspectives from industry and research, this session will underline the importance of collaboration and shared expertise in overcoming common challenges, ultimately supporting a faster and more sustainable energy transition.

Understanding the cost and complexity challenges of battery cell prototyping and scaling

How alternative manufacturing approaches can reduce development barriers and enable flexibility

The importance of collaboration between industry and research to strengthen battery production capabilities